Technician wearing yellow protective gear and helmet with equipment during thermal spray process, with fiery white and orange sparks.

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Growth in the aerospace, automotive, healthcare and other end-use industries is expected to drive demand in the thermal spray coating market in the coming years, making it critical that suppliers offer consistent material solutions that improve quality and efficiency. We offer a complete range of specialty adhesive tapes to perform in a variety of thermal spray coating processes, from grit blast to high velocity oxygen fuel (HVOF). Available with highly conformable backings made to maximize abrasion resistance and leave behind clean edges during removal, and the high-temperature adhesive used on these products ensures good holding power during use and clean adhesive removal, minimizing post spray rework. Many thermal spray masking tapes are approved for use on various Pratt & Whitney, Rolls Royce and GE specifications.

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Many types of thermal spray masking tapes are available, including silicone rubber-coated glass cloth, multi-layer, foil, and glass cloth.  

  • Silicone rubber-coated glass cloth tapes offer a desired balance between multiple key properties. The silicone rubber layer aids in thermal spray coatings, bouncing off the masking tape while maintaining good conformability, moderate abrasion resistance and clean masking edges. These tapes are often used through grit blasting and thermal coating steps, eliminating the cost associated with reapplying another layer of tape.   
  • Thick, multi-ply tapes are often used in the harshest, most demanding thermal spray processes, such as HVOF. Although these tape configurations sacrifice conformability compared to thinner single ply tapes, they offer the abrasion and burn-through resistance required in high temperature and high spray velocity applications. 
  • Foil Tapes are highly conformable for parts with complex geometries or hard-to-reach areas while offering good abrasion resistance. They maintain clean edges upon removal and are designed with clean removal adhesive. 
  • Glass Cloth Tapes are the most economical thermal spray masking products available. They can be used as a base masking layer in high temperature and pressure spray operations, or as the main layer in less severe processes. Glass cloth tapes are among the most conformable types of tape offered in thermal spray applications.

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From grit-blasting, flame spray and thermal spray, plasma spray, and High Velocity, Oxygen Fuel (HVOF) processing, we offer a variety of masking tapes to fit your application.

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Silicone Glass Cloth Tape
Product Code Liner Backing Thickness mm Max Long Term Operating Temperature
ºF (ºC)
Product
Features
2975 Yellow Dimple, Fluorosilicone PET 0.279-0.305 600 (315) Most widely used CHR Plasma
Spray Tape
23816 Yellow Dimple 0.279-0.305 600 (315) 10% thicker version of 2975
2965 Yellow Dimple 0.279-0.305 600 (315) Low residue adhesive
29A5 Self-Wound 0.279-0.305 600 (315) Liner-less
PDPS90 Yellow Dimple 0.279-0.305 600 (315) Low tack backing
HV60-18 Yellow Dimple 0.279-0.305 600 (315)
Thicker version of PDPS90, 2X rubber layer
Multi-layer Tape
Product Code Liner Thickness mm Max Long Term Operating Temperature
ºF (ºC)
Product
Features
H7575 Yellow Dimple 0.457-0.559 600 (315) 2 layers of 2975
H7525 Yellow Dimple 0.457-0.559 600 (315) Heavy duty construction, thin foil center
H6595 Yellow Dimple 0.457-0.559 600 (315) Heavy duty construction, thick foil center
Foil Tape
Product Code Liner Thickness mm Max Long Term Operating Temperature
ºF (ºC)
Product
Features
2925 Self-Wound,
Yellow Dimple
0.178-0.203 600 (315) Most widely used CHR Thermal Spray Tape
2926 Self-Wound 0.178-0.203 600 (315) High purity adhesive version of 2925
6005 Self-Wound 0.178-0.203 600 (315) Thicker foil version of 2925
26020 Kraft Paper 0.178-0.203 600 (315) Thick foil, heavy duty
Glass Cloth Tape
Product Code Liner Thickness mm Max Long Term Operating Temperature
ºF (ºC)
Product
Features
2905 Kraft Paper,
Yellow Dimple
0.178-0.203 600 (315) Economy plasma spray tape, double sided adhesive
2915 Self-Wound 0.178-0.203 600 (315) Economy thermal spray masking tape